What could be better than packaging that extends your products’ shelf life? A Mylar bag is one such packaging. Every brand dealing with perishable products must have it. Mylar packaging is flexible, which results in compact storage.
Likewise, the protective barrier properties ensure products’ prolonged life, reducing recurring manufacturing costs. The thickness, shape, size, and styles can be customized according to the products’ and brands’ needs. Read this blog for in-depth knowledge about mylar bag packaging!
What is a Mylar Bag?
Products that need long-term storage and preservation are packed in Mylar bags. The excellent barrier properties of mylar packaging keep the products safe from oxidation, moisture, and air. Mylar bags are made from polyester film, which is sourced from (PET) polyethylene terephthalate.
Polyester resin is stretchable, allowing you to create every style and shape you want. Some bags are made from kraft paper and mylar. A thin layer of polyester resin is attached inside the Kraft bags for added preservation. Most Kraft mylar bags are used to pack food like spices, herbs, and teas for long-term storage.
Types of Mylar Bag Packaging
The types of mylar bags depend on the styles, sealing mechanisms, and thickness. Flexibility of Mylar allows you to create the shape you want. Here are a few types of affordable custom Mylar bags wholesale based on sealing mechanisms you can explore:
- Ziplock Mylar Bags
- Spout Mylar Pouches
- Resealable Mylar Bags
- Vacuum Sealed Mylar Bags
- Child-Resistant Mylar Bags
- Vacuum Sealed Mylar Bags
The following are some types of mylar bags based on their design:
- Die-Cut Mylar Bags
- Smell-Proof Mylar Bags
- Holographic Mylar Bags
- Mylar Bags with Windows
- Custom-Shaped Mylar Bags
You can consider the types of mylar bags based on their size and thickness. Some popular options are as follows:
Small Mylar Bags: The standard size of small mylar bags ranges from 2”x3”, 3”x4” and 4”x6” with a thickness of 3 mil.
Medium Mylar Bags: 5” x 7”,6” x 8”, and 7” x 9” are some standard sizes of medium mylar bags, with the thickness of around 4-5 mil.
Large Mylar Bags: Some standard sizes for large mylar bags are 8” x 10”,9” x 12”, and 10” x 14”. Their thickness ranges from 5-7 mil.
Extra-Large Mylar Bags: Most extra-large mylar bags’ standard sizes are 12” x 16”, 14”x 18”, and 16” x 20”. Extra-large bags have a higher thickness of more than 7-8 mil, ensuring added protection.
Uses of Mylar Bags
Every perishable product, be it a solid or semi-liquid, can be packed in mylar bags to ensure long-term storage. Therefore, most industries use Mylar bags to extend the shelf life of their products. The following are the top industries that extensively use mylar packaging:
FMCG Industry
Fast-moving consumer goods are mostly packed in Mylar bags to ensure they remain fresh while consumers use them. For example, toiletries and sanitation products like detergents, dishwashers, shampoos, vehicle wash and wax are packed in the spouted Mylar pouches.
Food Industry
Solid food items like spices, tea, herbs, flour, rice, beans, and snacks are packed in mylar bags to ensure their extended shelf life. Mylar bags can also be used for semi-liquid products like ketchup, sauces, mayonnaise, and purées. The long-term storage of food items benefits food brands in many ways like reducing recurring manufacturing costs.
Cosmetics and Skincare Industry
Beauty and skincare products are packed in small mylar bags for limited quantity use or product samples for promotions. Some popular cosmetic and skincare products that are packed in mylar bags include face masks, cleansers, creams, scrubs, gels, and powdered masks. Cosmetic tools like tweezers, scissors, eyelash curlers, blackhead removing sticks, and sponges are packed in mylar bags.
Chemical Industry
Some agricultural fertilizers and chemicals are packed in large mylar bags with oxygen absorbers to ensure prolonged life. Likewise, chemicals used in the household for cleaning, like bleach and toilet cleaners, are often packed in heavy-duty mylar bags.
Pharmaceutical Industry
Medicines need to be preserved at the right temperature in preservative packaging. Mylar bags are used to store medicines like syringes, injections, capsules, tablets, and powdered medicines for the long term.
Pros and Cons of Mylar Bags
Always explore the pros and cons of Mylar packaging before you customize it for your products. The following are a few advantages and disadvantages of mylar bags that help brands decide whether they should choose them for their products or not:
Advantages of Mylar Bags
The benefits of mylar bags are the reason for the higher demand for mylar packaging. No one can underestimate the significance of mylar bags due to their undeniable advantages mentioned below:
Extended Shelf Life
Mylar packaging has excellent barrier properties that keep the products safe from moisture, air, and oxidation. Non-reactive properties of mylar bags prevent the chemical reaction to ensure products remain pristine.
Odorless Properties
Smell-proof Mylar bags are odorless, which helps the brand keep the products aromatic like coffee, tea, herbs, and spices. Snacks and flavorful gummies can be packed in odorless Mylar bags.
Compact Storage
Mylar bags are flexible, offering compact storage. The flexibility of Mylar allows you to customize every shape and style. They are also printable, helping brands portray their brand story.
Tear-Resistant
Another excellent advantage of mylar packaging is that when it is customized with higher thickness, it is hard to tear apart. The puncture-resistant properties of mylar bags prevent leaking.
Disadvantages of Mylar Bags
Mylar packaging has more pros than cons. However, one should also not ignore the cons of mylar packaging. The following are some disadvantages of mylar bags:
- Limited Reusability
- Limited Use for Liquids
- Heat Sealing Requirements
- Negative Environmental Impact
Final Thought!
Mylar packaging is known for its protective barrier properties. The flexibility of mylar supports customization and printability. Perishable products like food, medicines, and cosmetics need Mylar bags for long-term protection and preservation. Every product-based brand must have mylar packaging due to its undeniable benefits. Find a reliable packaging company to customize unique mylar bags that protect your products while improving brand awareness.
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